Produce without waiting for tooling
Packaging & Labels
In packaging, digital printing is not there to replace an offset or flexo plant. It earns its place where tooling cost stops making sense: a fifty-box sample run, a campaign carton in twelve versions, or the single mock-up that has to be on the client's table tomorrow. Cutting a plate or a flexo cliché for any of those is lost time and money. A UV flatbed takes board and micro-flute straight onto the bed, and the cutting table works from the same file — die line cut, creases pressed, box finished the same day.
The second line is labels. UV DTF prints colour, white and varnish onto the A-film and laminates the adhesive B-film over it inline. The result is a crystal label that can be applied by hand to surfaces that are anything but flat, from jars to vacuum flasks. Display stands and shelf-edge items are printed on foam board, foam PVC and micro-flute, where the deciding factor is not the printing but how repeatable the cutting and creasing line is. And the limit, stated up front: these inks are for the outside of a pack, not for a food-contact surface.
01 — MACHINES
Machines that do this work
5 machines work in this sector. Each row below gives the bed or roll width it runs and the output it holds; go to the machine page for the detail and the quote.
- Maven MF-2513 R8 UV Flatbed Printers Industrial quality on any surface, uninterrupted output every shift 2500 × 1300 mm 50–60 m²/h @4
- Maven MC-300 U1 UV DTF / Crystal Label Printers Cold transfer without heat, printing and lamination in one machine 300 mm 3.6 m²/h @4
- Maven MF-6090 U3 UV Flatbed Printers Industrial UV quality on a benchtop, from one-offs to short runs 600 × 900 mm 6.5–8 m²/h @4
- Maven MF-3220 K12 UV Flatbed Printers Full-size sheets printed in one piece, shifts that never stop 3200 × 2000 mm 75–84 m²/h @4
- Maven MK-1612 Cutting Systems & Plotters Knife, crease and router in one head, from sheet to finished part in one stop 1600 × 1200 mm 40–55 m²/h @1
02 — INK
Inks used
You buy the machine once and the ink every month. These are the series used in this sector and the heads they run in. Every chemical product we sell ships with a Turkish safety data sheet.
- Maven MI-310 UV-DTF UV DTF ink for A/B film crystal label production UV DTF Inks
- Maven MI-210 UV-LED R 395 nm UV-LED ink for Ricoh Gen5/Gen6 printheads UV-LED Inks
- Maven MI-220 UV-LED E Flexible UV-LED ink for Epson i3200-U1 and XP600 printheads UV-LED Inks
- Maven MI-110 UV UV curable ink for mercury-vapour industrial flatbed printers UV Curable Inks
03 — MATERIAL
Materials printed
- Paper
- Foam Board
- Foam PVC
- PVC
- PET Film
- Acrylic
- Glass
- Metal
- Wood
- Ceramic
If a material on this list is new to you, ask for a sample print: adhesion and outdoor life depend on how the ink and the surface behave together, not on the ink alone. Request a Sample
04 — JOB LIST
What the machines on this page print.
- 01 Short-run cartons and folding boxes
- 02 Packaging prototypes and mock-ups for client approval
- 03 Crystal labels and UV DTF transfer labels
- 04 Direct printing on glass jars, bottles and tins
- 05 Retail display stands and POS items
- 06 Display boxes on micro-flute and foam board
- 07 Limited-edition and personalised packaging runs
- 08 Die-line contour cutting, creasing and folding preparation
05 — QUESTIONS
Frequently Asked Questions
Does digital packaging printing replace offset?
No — and be wary of any supplier who claims it does. Offset and flexo get cheaper per box as the run grows; digital cost per box is close to flat. Below roughly a few hundred units, and on heavily versioned work, digital wins clearly; above a few thousand, offset does. The right setup is not to make them compete: samples, prototypes and short runs go digital, volume goes to offset.
Can I print food packaging?
Not on a surface that touches food directly. The UV and UV DTF inks in our catalogue are not low-migration; a food-contact application needs a barrier layer and a low-migration ink system. Printing the outside of a pack, labels and display boxes carries no such restriction. If a food project is on the table, say so in the first conversation — which layer gets printed has to be settled before a machine is chosen.
How much can a crystal label machine actually produce in a day?
The MC-300 U1 runs 3.6 m²/h at four passes on a 300 mm web — about 12 linear metres of film an hour, with the colour, white and varnish layers all included in that figure. Over an eight-hour shift, 25–28 m² is a realistic ceiling. If your monthly label volume pushes past that, the 30 cm class becomes the bottleneck, and the conversation turns to a second machine or to a flatbed printing the product directly.
Who cuts the box and the die line?
At low volume a knife and a template will do, but repeatability runs out after the first hundred boxes. The MK-1612 reads the registration marks in the printed sheet, cuts board with the tangential knife, goes through corrugated with the oscillating tool and presses the creases. Oscillating cutting runs at 10–16 m²/h; on corrugated it is usually that figure, not the printer, that sets daily capacity.
How long does a crystal label last?
The reference we publish on the ink side is 12 months of vertical exposure in a central European climate, for a label applied to a smooth surface. That is an outdoor figure — a jar label living on a shelf lasts far longer. What a crystal label will not survive is a dishwasher or constant abrasion, so on flasks, bottles and kitchenware tell the customer that before the order, not after.
Produce without waiting for tooling.
Send your monthly square metres and your material, and we will send the right machine–ink pairing for this sector as an itemised quote.