Dye-Sublimation Systems

Maven MT-1900 A4

High-metre roll-to-roll output, completed by the calender as one system

Print Width
1900 mm
Print Head
4 × Epson i3200-A1
Print Speed
180 m²/h @2
Take-up System
1000 m otomatik sarma

Price on request

The MT-1900 A4 is a 1.9 m roll-to-roll transfer sublimation system. Four Epson i3200-A1 heads deliver 180 m²/h of paper at two passes; in daily production three passes at 120 m²/h is the realistic figure. Tension-sensed take-up handles rolls up to 1000 m, and a two-stage hot-air dryer dries the paper before it winds. Fixation happens in the second half of the system, the MR-1900 calender: a 600 mm oil drum on 380 V three-phase at roughly 40 kW — the largest single electrical load in the shop.

01

QuadArray Head Layout

Four staggered Epson i3200-A1 heads produce the 180 m²/h paper speed at two passes. The chassis is prepared for up to eight heads; the upgrade is done on site and colour profiles must be rebuilt afterwards.

02

TensionTrack Tension Control

Feed and take-up shafts hold web tension with a sensor bar. Sublimation paper expands as it takes ink, and lost tension puts waves in the web that transfer as creases at the calender. Tension stays constant to the end of a 1000 m roll.

03

DualStage Drying

Paper is dried in two stages, over the platen and at the exit. With single-stage drying, heavy-coverage jobs stick to themselves on the take-up; the second stage is what saves dense blues and blacks.

04

SystemMatch Calender Pairing

Printer and MR-1900 calender are commissioned together: paper width, drum diameter and line speed are matched in one table. A 1.9 m paper web transfers roughly 1.80 m of fabric — account for that difference at quotation stage.

Specifications

Print Speed
Mode Pass Speed
Speed 2 180 m²/h
Production 3 120 m²/h
Quality 4 90 m²/h
Printing
Print Width 1900 mm
Max Media Width 1950 mm
Max Roll Weight 100 kg — take-up side; a 300 kg jumbo roll option is available on the feed side
Print Resolution 720 × 1200 · 720 × 1800 dpi
Drop Volume 2.5 pL — minimum droplet; VSDT variable-size droplet
Printhead & Ink
Print Head 4 × Epson i3200-A1
Head Count 4 adet
Ink Channels CMYK
Ink Type Transfer süblimasyon (su bazlı dispers)
Ink Supply 4 × 3 L rezervuar, iki kademeli negatif basınç beslemesi
Ink Capacity 3,000 ml
Mechanical
Media Feed System Gergi sensörlü çubuklu besleme, rulodan ruloya
Take-up System 1000 m otomatik sarma
Heating System Entegre iki kademeli sıcak hava kurutucu; harici kurutucu opsiyonu maks. 7,2 kW
Curing / Drying Fiksaj MR-1900 kalenderde: 180–220 °C, 30–180 sn
Capping Station Otomatik kafa koruma ve nemlendirme istasyonu
Head Cleaning Yarı otomatik püskürtme + manuel silme
Power & Environment
Power Supply Yazıcı AC 210–230 V, 50/60 Hz, tek faz — kalender ayrı 380 V 3 faz hat
Power Consumption 1.2 kW — print system only; dryer and calender excluded
Current 10 A
Operating Environment 18–30 °C / %35–65 BN
Software & Connectivity
RIP Software Maintop 6.0 · PhotoPRINT · ONYX · Wasatch · NeoStampa
Supported File Formats PDF · TIFF · EPS · PS · JPEG
Interface Gigabit Ethernet
Physical
Dimensions (W × D × H) 3180 × 1100 × 1700 mm (yazıcı)
Weight 380 kg
Required Floor Area 24 m2

Compatible Substrates

  • Textile
  • Paper

Installation Requirements

We publish this before the sale. A machine that will not fit through the door, or a supply that cannot carry it, is the most expensive surprise there is.

Power
Three-phase (380 V)
Floor area
24 m²
Ceiling height
3.0 m
Crated size
3450 × 1300 × 1500 mm
Ventilation
Required

Not included in the price

  • Freight and insurance
  • Forklift or crane unloading
  • Three-phase panel and the calender supply line
  • Extraction hood and ventilation above the calender
  • Transfer paper and starter consumables kit

Frequently Asked Questions

What is the MT-1900 A4 the right machine for?

Shops producing flags, tensioned banners, sportswear and soft signage at more than 300 m² of transfer a day. It works on fabrics of at least 80 % polyester; if your work is cotton, this is the wrong technology and you should be looking at DTF.

Will it work without the calender?

No. On its own the printer only prints transfer paper; the dye moves into fabric under heat and pressure. The MR-1900 calender is the second half of the system and is quoted with it. If you already own a calender of matching width, the printer can be supplied alone.

Is 180 m²/h actually achievable?

That is the two-pass paper figure at low coverage. Plan production around three passes and 120 m²/h. Real line capacity is set by the calender: a 600 mm drum transfers at 120–600 cm/h, and dwell time varies with the fabric.

What electrical work should I prepare?

The printer runs on single-phase 220 V at 10 A and causes no trouble. The calender does: 380 V three-phase at around 40 kW, above what most shops have on the existing panel. We check panel capacity, cable section and residual-current protection together during the pre-install survey.

How much do ambient conditions affect the print?

Work between 18–30 °C and 35–65 % RH. Low humidity curls the paper and raises the risk of head strikes; high humidity stops the paper holding ink and colours come off the calender flat. Let paper acclimatise in its wrapping in the print room for at least 24 hours.

At what run length does drum size start to matter?

A 600 mm drum is noticeably faster than small drums at a 35-second dwell, and the gap widens over long runs. For jobs of around 35 m a smaller drum is enough; for continuous production 600 mm and above is the choice.